Cost-effective Ring Die Feed Pellet Mill for Commercial Purpose Feed Plant

Ring Die Feed Pellet Machine

Our ring die feed pellet machine is a type of feed machinery for commercial purpose, belonging to the industrial pellet mill.The basic function of a ring die feed pellet mill is to produce high quality pelleted feeds for chicken,cattle,pigs,horse,duck etc.in large scale feed pellet plant,feed pellet machine,ring die feed pellet mill,feed mill machinery,feed pellet machine for commercial purpose,large feed pellet mill, feed mill equipment, industrial feed pellet mill.

Pelleting process actually occurs when the feed materials are pressed between the ring die and the rolls. The mash materials under high pressure bring about mechanical interlocking and increased adhesion between the materials to form inter-molecular bonds in the contact area. The binding mechanisms under high pressure can be divided into adhesion and cohesion forces, attractive forces between solid particles, and interlocking bonds. Another important binding mechanism is van der waals’ forces. They are prominent at extremely short distance between the adhesion partners. To obtain this type of bond, compression and shear forces must always act on the system. The strength of the resulting agglomerate depends only the type of interaction e material characteristics.feed pellet machine,ring die feed pellet mill,feed mill machinery,feed pellet machine for commercial purpose,large feed pellet mill, feed mill equipment, industrial feed pellet mill

Main Structures of Commercial Ring Die Feed Pellet Machine

Ring die feed pellet mill mainly consists of screw feeding system, pelletizing system, transmission system, conditioning system and overload protection system.
The chief function of feeding system is to control material feeding rate precisely. The feeding rate controls the amount of raw material that passes through the pelleting equipment. By setting the proper feeding speed of the feeder, the allowable motor load on the pellet mill may be approached but not exceeded.
The chief functions of conditioning system is the vessel in which the dry mash materials and steam are blended together to make a wet mash mix to be transported to the pelletizing system for making feed pellets. The conditioning system is an enclosed continuous mixing chamber with paddles to mix the dry mash and added steam and any other added liquids at that point. It has two functions, first to fully blend the materials and liquids, and second to be long enough and large enough to provide the desired time for that function to fully occur and the mash heated to a desired level before entering the pellet mill die.
The transmission system provides kinetic energy.
The primary purpose of the overload protection system is to prevent damage to the pellet mill in the occurrence of an overload.

Features of Our Ring Die Animal Feed Pellet Mil
● Feeding device adopts frequency conversion speed regulating motor to guarantee the feed material’s quality.
● Extra large conditioner and jacket conditioner can be chosen to meet clients’ special requirements to enhance feed material tempering and hardening effects.
● Multiple aperture ring die for choice, excellent craft of ring die with long service life to make smooth and high quality feed pellets.
● Driven by high precision gear transmission system which ensures high productivity (about 20% higher than belt transmission) and low energy consumption.
● Overload protection and electrical control system to ensure normal operation.
● Gear directly-connecting diving is adopted for high efficiency.
● Full stainless steel feeder; Variable pitch and anti-bridging structure; Electromagnetic converter control.
● Main gear and pinion shaft adopt the carbonizing quenching with high accuracy; smooth driving; low noise and long service life.

Tips on Installation of Ring Die Feed Pellet Machinery
When preparing to install ring die feed pellet mill in animal feed pellet plant, you shall meet the following conditions. There should be enough space to install the ring die feed pellet machine, steam systems and other auxiliary equipment. Room must be provided on all sides to allow a full 180-degree swing when opening the die housing door. This is required in order to exchange dies. The area at the other end where the motor cooling fan is located must also be free of obstructions to allow air to enter the fan.

Technical Parameter of Ring Die Feed Pellet Machine

Model
SZLH320
SZLH350
SZLH400
SZLH420
SZLH508
Output
2-5T/H
1.5-8T/H
2-10T/H
3-12T/H
4-20T/H
Main Motor Power
37KW
55KW
75/90KW
110KW
132/160KW
Screw Feeder Power
0.55KW
0.75KW
0.75KW
1.5KW
1.5KW
Conditioner Power
2.2KW
2.2KW
2.2KW
5.5KW
7.5KW
Ring die inner diameter
320mm
350mm
400mm
420mm
508mm
Ring die rotational speed
305PRM
336PRM
307PRM
287PRM
287PRM
Screw Feeder rotational speed
12-120RPM
Conditioner rotational speed
350RPM
Pellets diameter
2mm, 3mm, 4mm, 4.5mm, 5mm, 6mm, 8mm, 10mm
Number of roller
2
Roller outer diameter
140mm
165mm
190mm
206mm
/
Pellets shaping rate
≥95%
Pellets stability in water
≥20Min
Noise
≤90dB(A)
Roller working temperature
≤85℃
Steam working pressure
0.1-0.4Mpa
Steam temperature
130-150℃
Dimension(m)
2.3*1*2.1
3.2*1.1*1.7
3.2*1.3*1.9
3.5*1.3*1.9
3.5*1.5*2.9

We are glad to inform you that the machines in our company are produced according to countries or areas.
In order to provide better service and products with you,it's our honor to have the below info about you.

1,Where will your Project Build?
2,How much your Budget?
3,What is your Raw materials___? their size length___width___Thickness___and mositure percent___?
4,Do you need only the Pellet Mill or a Complete Pellet Production lines?
5,What is the Capacity(Ton/Hour) you need?
6,What's your use about the pellet,for burning or feeding animals?
Any other DETAIL request,just let us know.
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